Refrigerated Containers – An Overview

28/09/10 5:39 pm by CS Shipping Containers

Refrigerated containers are actually shipping containers that are able to control temperature and thus allow all sorts of differentproducts (food, chemicals, paint etc) to travel across the world. The”refrigerated container” name can be abit misleading as actually the temperature can be controlledwithin a range of -25C to +25C depending on the product requirements. Sometimes they are referred to as reefer containers or ambient temperature containers. Whatever you call them they come in sizes 10ft, 20ft and 40ft.

New 20ft Refrigerated Container

The most common type of refrigerated containerare those which have an integral refrigeration unit which controls the temperature within the refrigerated shipping container. When on ship they are connected to the ships power supply and when on land they normally operate using a 3-phase electrical supply- although it is possible, normally at additional cost, to convert the reefer to work on single phase.New or second handrefrigerated containersare very useful for the domestic market. They are often used by butchers, farmers, mushroom growers, plant nurseries, hospitals, paint and print suppliers etc. Whatever they are used for it is important to load the container properly so that they can maintain temperature efficiently.

The air is the cooled/heated to the required temperature in the condenser unit and then blown into the container. In reefer containers the air flows through the container from bottom to top. Often they have a “t-bar” floor so that the air can move underneath the product. There is also a maximum load height marked on the side walls which allows the air to circulate over the product. The temperature inside the refrigerated shipping container is displayed on an external control unit so that it can be checked at any time.

Inside of Refrigerated Container showing t-bar floor

Some refrigerated containers are also able to control humidity and some allow a controlled fresh air exchange through venting – particularly useful if they are transporting fruit as they can remove CO2 and ethylene.

When purchasing a second hand refrigerated container it is important to get it from a reliable supplier.The second hand container will then be refurbished and have a PTI (Pre Trip Inspection) by a qualified refrigeration engineer. They should be guaranteed for 3 months. In this way you can ensure that the quality of the unit you purchase is good and that you will have a machine capable of doing the job.

There are also the porthole containers which are insulated containers. They do not have an integral refrigeration unit and rely on a central cooling system on clip oncondenser units. As such the internal volume of the container is larger. In the domestic second hand units porthole containers, or indeedold refrigerated containersthat haveno viable condenser unit, are used asinsulated storage due to the thickness of the walls.


Container Conversion – Oil Pollution Services Ltd

23/09/10 12:11 pm by CS Shipping Containers
Shipping Container Conversion

Shipping Container Conversion for OPS

Shipping Containers are often used as the ideal modular base for various bespoke conversions. In this particular instance, Oil Pollution Services (OPS) wanted to use a 10ft shipping container to house equipment which would be used to clean the heavy metals from car wash water. Obviously as this container was going to be shipped overseas the fact that shipping containers are easily transported madethe 10ft containeran ideal starting point.

10ft Container prior as sent to OPS

The 10ft container was lined and insulated, had heating and electricsinstalled as well as an additional access door before sending it to the OPS.

Container with client's equipment

OPS then added their specialist cleaning/recycling equipmentbefore sending it on to the end user.

If you require any further information about this particular container conversion, please contact:-

Oil Pollution Services Limited

Dane Road Industrial Estate East

Bletchley

Milton Keynes

MK1 1JQ

Tel: +44(0)1908 375 451

Fax: +44(0)1908 375 044


Chemical Stores – Flooring Options for Dangerous/Hazardous Goods Storage

20/09/10 4:41 pm by admin

Chemical Stores are often converted using either new or second hand shipping containers. This keeps the price down and means that the chemical store is easily movable yet secure.

In order to retain any leakage/spillage within a chemical storethere are two solutions available – a sub floor tray/sump or a raised bund. Recently, we have had quite a few customers who have wanted to have sub floor tray/sump fitted as an easier means of storage for their dangerous/hazardous storage. This means that there is no step over into the container with any fluid being retained in a tank under the floor going through grills put in round the edge of the floor.Obviously when using a forklift or even manually lifting in heavier items to store a bunded “lip” can present a problem. A sub floor sump/tray is going to therefore be themost suitable where casks/barrels of chemicals or fuelsare going to be stored.

hazardous goods store

Sub Floor Bund/Tray in Chemical Store

Bunded Floor in Chemical Store

There are various ways in which to put in a sub foor tray/bund in a chemical store.Frequently the tray/sump is constructed from seam welded 1.6mm mildsteel flat sheet which isoverlaid on the original timber shipping container floor and folded at the ends to provide depth – usually 3″. The photo below illustrates this – as it shows the sump/tray without the final top floor and grating.

Sub Floor Bund/Tray without "top" flooring

Obviously the depth of the tray itself will vary depending on the amount of spillage that it needs to contain.

The type of final “top” flooring that will go over the tray/sump is usually dependant on the loading as well as how flammable the chemicals/fuels to be stored inside are. Aluminium is quite often favoured for its low spark although many customers prefer durbar steel.


Refrigerated Containers – Usage and Dimensions

23/03/10 12:43 pm by CS Shipping Containers

Refrigerated Containers, sometimes known as Reefer Containers, are suitable for the transportation and storage of temperature sensitive products such as food or chemicals. Whether it is for additional storage space temporarily because of a large order, or as a permanent and safe Cold Storage Container, Refrigerated Shipping Containers can provide a solution. The steel exterior, together with lockbox and hardened steel padlock, offer security from unauthorised access.

Refrigerated Containers are available for both chilled and frozen usage with a temperature range of -25C to +25C. This makes them extremely versatile and capable of storing a variety of items such as fresh produce (chill controlled), ice cream (hard frozen) as well as explosives and chemicals (temperature controlled).
There arevarious grades of Refrigerated Container from static storage – usually requiring a 3-phase power supply although some have been converted to run on standard 240V single phase power if required – to CSC plated Refrigerated Freight Containers for shipping. All Cold Storage Containersshould be guaranteed to be in a condition that is consistent with current food hygiene standards.

Dimensions

20ft Internal

20ft External

40ft Internal

40ft External

POWER SUPPLY: 3 Phase, 415-460 volts. 32 Amp per phase, motor rated supply
POWER CONSUMPTION: 5.5kw @ -18C Frozen, 7.2kw @ +2C Chill
All used Reefer Containers sold in Wind & Watertight condition.
Note: All dimensions are approximate, as can change slightly pending manufacturer

Length

5.43m 17ft7”

6.1m 20ft

11.58m 38ft

12.19m 40ft

Width

2.26m 7ft5”

2.44m 8ft

2.28m 7ft6”

2.43m 8ft

Height

2.27m 7ft6”

2.59m 8ft6”

2.53m 8ft4”

2.89m 9ft6”

Cubic Capacity

28cu.m. 988cu.ft.

67cu.m. 2,366 cu.ft.

Door Opening Width

2.29m 7ft6”

2.29m 7ft6”

Door Opening Height

2.26m 7ft5”

2.57m 8ft5”

Tare Weight

3,160kg 6960lb

4,870kg 10,740lb

Max Gross Weight

27,000kg 59,520lb

34,000kg 74,960lb

Pallet Capacity

8 Standard 4 way

18 Standard 4 Way


Shipping Container Conversions – Chemical Stores and Dangerous Goods Storage

15/03/10 4:41 pm by CS Shipping Containers

Shipping Container Conversions are ideal for Chemical Stores/Dangerous Goods Storage. These specialist storage containers can be made from either used or new containers and can have either a bunded floor or a sub floor sump according to preference.

HEALTH AND SAFETY REQUIREMENTS FOR DANGEROUS/HAZARDOUS GOODS STORAGE
Paint, fuel, chemicals, pesticides and other hazardous requirements are required to be kept in a store that meets Health and Safety requirements. Storage should be resistant to fire, capable of retaining leakage/spillage, be dry and frost free, adequately ventilated as well as secure. Shipping Containers are easily converted into Dangerous Goods Stores as well as being capable of being easily re-sited in the future should the need arise.

Chemical/Paint Store with Sub-Floor Sump

TYPES OF CONTAINER

Size

Volume

Sump
Volume

Largest
Package

Static
Payload

8 Foot

3,950 Ltrs

989 Ltrs

210 Ltrs

3100 kg

10 Foot

5,350 Ltrs

1388 Ltrs

210 Ltrs

4500 kg

20 Foot

10,900 Ltrs

2953 Ltrs

210 Ltrs

10,900 kg

•Strong, secure steel container construction
•Anti slip, anti spark tread plate floor
•Bunded floor or sub-floor sump to retain leaks or spillage
•Designed and built to BS799 Part Five, BS7959 and BASIS approved
•Single or double doors
•Optional side hatch to allow fuel line and power cable feeds etc.
•High security lock box
•Ventilation to enable cross air flow, minimising toxic fumes and reducing inside temperature
•Fork lift pockets for easy transportation
•Optional shelving and Zone 1 lighting

Bunded chemical/paint store


Shipping Container Conversions – 10 points on how to choose your shipping container

28/02/10 1:49 pm by CS Shipping Containers

stac of second hand shipping containers

Shipping Containers can be used for so many different purposes that it is easy to forget that you need to start with a good condition container before you start anything. Obviously if you are using a new/once used container this is easy as they should come with a full guarantee. If however, you like the eco-friendly approach or are budget conscious obviously a second hand shipping container is going to be your choice and therefore you need tomake sure you get a good quality one.

  • The normallength of a shipping container is either 20ft or 40ft but basically containers can be made any length up to 40ft.The standard width is 8ft. Cabins are available in various sizes the most standard being 32ft long by 10ft wide.
  • All shipping containers should be guaranteed as being wind and watertight. If you can go and visit the depot to select the container yourself or ask for photographs of the actual unit.
  • When you receive delivery of your container take a good look round it.Pull the door to and see if their are anypinpricks of light shining through indicating that there are small holes. Don’t forget to look up at the ceiling !! Dont shut the door completely as could be difficult to get out!
  • Just as people forget to look at the roof many fail to take a good look at the floor. Check to see whether there are any “soft” areas or patches in the floor.
  • Containers can often smell of the goods it has been transporting – make sure yours isn’t too overpowering
  • Look for how badly the sides are dented from handling. 20fts are often more sound in this respect than 40fts which have less support per foot down the side due to the extra length. Every second hand container will have a few dents but where these are actually sited can be really important for a shipping container conversion.
  • Check how well the locking mechanism on the door works
  • Open and shut the doors and see whether the rubber seals are in good condition
  • Make sure the container is sited on level ground so that it doesn’t “rack” and cause problems later on.

Bear these points in mind when you choose your container and hopefully you will be able to ensure that you always have a container that you can use, trouble free, for years to come.


Shipping Containers for Schools – The 8 Most Popular Uses

10/02/10 3:35 pm by CS Shipping Containers

Schools often have a tight budget and shipping containers can prove to be an economic solution. The fact that shipping containers are made from strong, weather resistant corten steel make them ideal for a number of purposes. Add to this that they are by their very construction extremely strong and secure, as well as easily transportable they are ideally suited for the school environment.

The eight most popular uses for shipping containers in Schools are:-

  1. Providing additional storage foritems such as chairs, sports equipment etc in all sizes from 10ft to 40ft
  2. Shipping Container Conversions can make great classrooms at about a third of the cost of traditional buiding methods
  3. Changing rooms can be made from 20ft containers and sited next to the sports field
  4. Cycle stores made from used containers
  5. Insulated shipping containers are often used to house musical instruments and additional computer equipment
  6. Recycling/rubbish collection areas
  7. After school clubs/common rooms can be madeas ashipping container conversionand are frequently sited in the school car parking area
  8. Chemical stores made from 10ft shipping containers

There are, of course, special considerations to be taken into account when buying and siting a shipping container in school grounds. Not least of these is the need for health and safety which is why it is often worth asking the supplier of the container to deliver it at a time to suit the school timetable. Most will be able to offer time slots early in the morning before the students arrive or whilst lessons are going on.

20ft shipping container conversion

20ft shipping container conversion


Shipping Containers – An Ideal Storage Solution

05/11/09 2:08 pm by CS Shipping Containers
Shipping Containers at Liverpool Firework Display

Shipping Containers at Liverpool Firework Display

On Bonfire night it seems particularly appropriate to discuss the use of shipping containers in connection to fireworks. It may surprise you to know that second hand shipping containers – particularly 20ft containers – are in great demand as secure storage for fireworks. Logically if you think of a shipping container as a steel container you can see that it would not be easily flammable and therefore particularly appropriate for storing fireworks. Most iso containers have a 30 minute fire rating which makes them ideal for the storage of fireworks.
But it is no just the construction of a shipping container suitable fora firework storage container. The fact that you can hire containers for a month at a time for very competitive prices means that they ideal for the short term storage that fireworks often demand. Let us not forget too that shipping containers are easily transported and require little in the way of ground preparation. An even surface is often all that is required.
However, as the picture above indicates, we have not only been asked to provide shipping containers for storage. In January this year we supplied containers to be used as standsto put on boats so that the spectacular firework display to celebrate the end of Liverpool’s year as the European City of Culture. And an amazing display it was too.
Wherever and however you celebrate bonfire night, do be careful and enjoy the fireworks in safety. And maybe, just maybe, the fireworks you see might have been stored at some point in a shipping container.

Chemical Stores – An Ideal Shipping Container Conversion

16/07/09 4:26 pm by CS Shipping Containers

Chemicals, fuels and paints often need to be kept away from the everyday working environment and should be stored in a container capable of containing them safely. These stores need be to able to contain any spillages but to protect the contents fromweather condtions such as frost and rain. Shipping Containers areperfect to convert into secure Chemical and Agro-Chemical Stores.The natural fire resistance of the steel construction is ideal. These Shipping Container Conversions can be adapted easily to conform to the guidelines put in place by the Government and meet both Health and Safety Executive (HSE) requirements and BASIS requirements.

Depending on what is to be stored in the containers the shipping container can be adapted specifically for purpose. For example, should the chemicals be in easily handled, the chemical store can have the cheaper option of a bunded floor. However, should the chemicals/hazardous goods be in large barrels then a sub floor sump can be put in. There is the option of metal shelving, additonal insulation and ventilation – all of which can be put in according to the specific requirements. Sizes range from 8ft to 40ft.

The addition of a lock cowl or lock box, together with a heavy duty, high security padlock makes the chemical store/agricultural store extremely safe from non-authorised access. This gives flexibility as to where the store is to be sited.
chemical store with sump

chemical store with sump

chemical store with bund

chemical store with bund


Shipping Containers and the Olympics

11/07/09 8:23 am by CS Shipping Containers

Here at CS Shippng Containers we have been missing the Olympics. Susan, who handles the logistics side of the business has, in particular, been missing the swimming. So, at coffee we got talking about the recent posts we have filed about shipping containers being converted into all sorts of amazing things and linked it to the upcoming 2012 Olympics in London.

shipping container olympic flam

Apart from her talents in keeping calm and organising everybody so your cargo containers get to where they are meant to, on time and in the right conditition, Susan is an amazing artist. It didn’t take her long to come up with these 3 simple and fun ideas.

shipping container diving

shipping container pole-vaulter

OK. We admit none of this is very likely, but it does make the point that, as our previous posts show, 20ft or 40ft containers are very versatile – not only as a source of inspiration for Susan!


CS Shipping Containers, Battisford, Nr. Stowmarket, Suffolk, IP14 2HQ | Tel: 0800 043 6311 | Fax: 01449 723189 | Email: